General Ductwork Delivery, Storage, Install Checklist Template [MS Word] + [MS Excel] Here is our open copy [MS Word] of the DUCTWORK Pre-Functional Checklist, for making life a little easier. Processing plant commissioning embraces activities such as cleaning, flushing, verifications, leak tests, performance evaluation and functional tests essential for bringing a newly installed plant or facility into routine operation. WINDING RESISTANCE (LV SIDE) AT ALL TAPS Ratio, Polarity & Circuit check Pharmaguideline is a pharmaceutical blog where pharmaceutical concepts are explained in very simple and easily understandable language for professionals and students. 4. PDF Commissioning System File - Elsevier DCS sequence test procedures . PT Ensure that all cleats are installed as per manufacturers instructions. Filters have the correct sealing gaskets installed. All ancillaries will be placed in a safe and secure location, so items do not go missing or get damaged. Pipework has been internally flushed, cleaned and chemically treated. circuits Ductwork and ancillaries will not have materials stacked on them. pre-commissioning installation checklist. INSULATION RESISTANCE TEST BDV TEST OF TRANSFORMER OIL LT CABLES13 Supplier's consolidated delivery ticket is available, showing all equipment and ancillaries for inspection and being used to check against. Leak Test Checklist and Procedures ; 12. MAGNETIZATION CURRENT TEST 4, NUMERICAL Relay contacts, Flag operation and resetting of flags with cover Pre-Commissioning Checklist - Constructandcommission.com Ensure the drain pan is clean and free of debris, Operation of the heating coil is fan controlled/interlocked. Ensuring the interlock between Isolators & SF6 circuit breaker Flexible ductwork is free of sags and kinks. Bus Bars:- 1) IR TEST 2) Contact Resistance Test Pipework is installed in line with the project drawings [size, location]. This test, used on medium and high-voltage circuit breakers. General checks 1) Inspection for physical damage 2) Continuity check for ammeter and/or relay circuits Ensure that the pipework is connected and the correct size, Ensure that the flow and return pipework handings are correct. All branch and tee connections are at 45 degrees. Contact Resistance Test Please don't spam. 13 Pre-Commissioning Checklists - Commissioning Training Center Emergency Trip For this test the breaker has to be in charged or ON position, we operate the emergency push button. This test can be used to. Magnetization characteristic check Test holes available in the duct to allow air readings. Piping does not block access to equipment that is part of this system or another system (e.g., air terminal units). Aux. Checking of Interlocks (mechanical and electrical) Commissioning Report for HT - [PDF Document] 17, Do not sell or share my personal information. To fill a pipeline, APS uses a specialty tool called a "fill pig.". Piping is installed with sufficient pitch and arranged in a manner to ensure drainage and venting of the entire system. The checklists are provided in Microsoft Word and Excel. 0 515 010 358 -- Quartz Clock-Engine Hour Meter Installation. 11kV VCB Advertisement. PI TEST interval time for closing and tripping, and the contact bounce. The objectives of the Commissioning works are: (i) To verify proper functioning of the equipment/system after installation, (ii) To verify that the performance of the installed equipment/systems meet, (iii) To capture and record performance data of the HT installation as the. The area is well ventilated and has no risk of high humidity. Pipework has been magnetic weld tested, where specified. Pre-commissioning checks and tests 1.1 Core insulation tests This test is performed to check the insulation between core and ground. The area is internal and will not be affected by weather. STERLING & WILSON LTD HT COMMISSIONING. The area is secure and protected from the movement of other materials and vehicles. Maintenance & General check-ups (1) Inspection for physical damage (2) Cleaning & tightness of bolts Battery, Battery charger & Pre-commissioning or Commissioning Activities - Inst Tools If there is dust/construction work then the unit should be protected. All ancillaries will be placed in a safe and secure location so items do not go missing or get damaged. IR TEST (P - E, S- E, P - S, S -S) The checklists are provided in Microsoft Word and Excel. The objective of this document is to provide a structure for the, commissioning of the HT electrical services included within the sub-, Below Indian standard were referred to prepare this document, Do not sell or share my personal information. INSULATION RESISTANCE TEST Bag filters are installed, clean, and are of the correct grade. 3) Coil Pick up & drop off test 13 Pre-Commissioning Checklists MS Word Format Agitator Blower Column Column (packed) Drum / Vessel Fan (air cooled FD) Filter (sand) Heater (fired) Pump (proportional, metering, reciprocating) Pump (centrifugal) Reactor Tank Turbine (steam) Immediately Available For Download (Free) The plinth/base is ready, flat, and level & can bear the weight of the installation. Supplier's consolidated delivery ticket is available, showing all equipment and ancillaries for inspection and being used to check against. All strainers are installed as per the drawings and baskets are clean. Appendix C contains the pre-commissioning installation checklist. 7) Restricted E/F Protection (HT Side) . The condensate is installed to the correct fall. Editable Pharmaceutical Documents in MS-Word Format. CVT10, Capacitance measure of capacitor section Flexible ductwork does not penetrate walls. Checking of: 1)Valves position (on / off), 2)Gasket joints to avoid oil leakage, 3)Earthing PT9 The most important pre-commissioning tests and in-service checks of protection system can be summarized as follows: Analysis of the wiring diagrams to confirm the polarity of connections, positive and negative-sequence rotation, etc. 3) Secondary Injection Test If the pipework is not to be stored internally but externally, there is sufficient protection available to protect it from weather and ambient conditions. System has been filled and bled with air removed. This General Pipework checklist can be used and completed throughout the project and its different stages covering: Once the pre-functional checks have been completed, including all equipment and ancillaries related to the pipework system, the full functional testing/commissioning can be conducted. The area is well ventilated and has no risk of high humidity. CHECKING OF COMPLETE EARTHING NETWORK Check that there is enough space for coils and fans to be removed and replaced. Pipework that is to connect to the unit has been cleaned and flushed. Ensure the trap is filled to the correct level. The room/area the unit will be installed into is clean and dust-free. HIGH VOLTAGE TEST (DC/AC) Pre-commissioning Procedure for Motor Control Center Ensure that the Motor Control Center installation is complete and all electrical & mechanical comments on installation ITRs are completed & approved. The checklists are provided in Microsoft Word and Excel. The system has been bled and air removed. If the equipment is to be placed into storage on site before installation, an inspection will be completed checking the following. IR TEST on each pole In addition, some spare space is kept for future, installations of switch cabinets in each section, Do not sell or share my personal information. Click the Buy Here button to purchase the fully editable copy of the document below, which can be used straight away. 5) Under Voltage unit test . silica gel/Oil level/leakage, if any (7) Abnormality, if any. MAGNETIC BALANCE TEST a) Time Current characteristics tests for O/C unit INSULATION RESISTANCE TEST Variable Speed Drive [VSD] has been electrically tested, Variable speed drive has been functionally tested. All cabling is installed and connected on the correct containment/raceways and not damaged. Once the ducting has been installed and prior to the functional testing and commissioning phase taking place the following will be checked. the circuit breaker is operating properly. Control Circuit & Operational checks (1) Manual charging of spring (2) Mechanical closing & tripping (3) Document the information of the unit from its nameplates and cross-reference with the specified information to ensure correct. We have created this bundle to consolidate all the Equipment Pre-Commissioning and Maintenance Checklists that are available across the site. circuits All holes are cut and available through floors for risers. Seismic restraints, where required, installed. The position of the intake louver is in line with the design requirements and positioned so as will not be affected by any exhaust air. SOP for Operation of High Tension (HT) Panel : Pharmaguideline Pressure differential measuring devices are installed across all filters. Comments having links would not be published. The area is well ventilated and no risk of high humidity. c) Time Current characteristics tests for E/F unit 1.1 Main Distribution Panel (MDP) 1.2 Sub Distribution Panel (SDP) 1.3 Synchronizing panel. Once the pipework has been installed and prior to the functional testing and commissioning phase taking place, the following will be checked. All electrical cabling is labeled in line with the project naming convention. There is a trap installed and is installed in line with manufacturers requirements. All pressure gauges installed, and display scale as per design requirements. Once the equipment has been installed and before the functional testing and commissioning phase, the following will be checked. Any nipples installed are made of the same material as the pipe. 1. Weather louver installed with correct mesh. COMMISSIONING CHECKLIST - Georgia State Financing and Investment Commission As the pig runs through the pipe, it eliminates any air that is in the pipeline. All equipment requiring maintenance is accessible (valves, junction boxes, etc.). All-access doors can be open and closed with no gaps or leakage. Power is available to the electric heater/control panel for operation. [if the unit is not rated for external use]. Ensure any bypass dampers can operate correctly and are not obstructed. Check to ensure that all connections kits containing gaskets, bolts, cleats, screws are available to allow bolting up of the equipment. Control Circuit & Operational checks (1) Manual charging of spring (2) Mechanical closing & tripping (3) 5.3 Outline of tests to be performed: . The area is internal and will not be affected by the weather. QAP- LT Panel.pdf. PI VALUE All hat sections and standoff brackets are at the same height as the duct lining. Any damage that is noted should be reported to the manufacturer/supplier immediately in writing supported with photographs. 22 KV HT PANEL OUT GOING 2 AND MAIN INCOMER 1 THIS CHECKING ONLY CONTROL CLOSE AND OPEN BREAKER HV not resume we will next video full details for control, op. Maintenance & general check-ups (1) Inspection for physical damage (2) cleaning & tightness of 1 5 important specifications before carrying out an electric panel checklist inspection. All galvanized sheet metal is separated from aluminum and copper with lead or felt gaskets, where required. DOCX, PDF, TXT or read online from Scribd, 67% found this document useful, Mark this document as useful, 33% found this document not useful, Mark this document as not useful, Save Commissioning Report For HT For Later. 3. A copy of the order that was sent to the supplier is available for reference and is being used to check against, The ductwork, flexible ducting, grilles/louvers and dampers are packaged, protected, for maximum protection. are insulated. Each P.T. Transformer Checklist | PDF - Scribd Connections between the standalone unit and the humidifier are using the specific manufacturers hoses. All duct openings are temporarily sealed to maintain duct system cleanliness. Auxiliary Relay (Electromechanical Relay) DPP44. Ratio, Polarity & Circuit check All valves/control valves are installed and incorrect direction, The heating coil is clean, in good condition, and the fins are undamaged, Ensure that the pipework connection is the correct size. PI TEST If fire dampers were installed as per the drawings, confirm that they have been tested in line with the project requirements. contact of the breaker using continuity tester, to conform the contact is in NO /NC. Switch Operation When the breaker is in open condition we check the Aux. CVT10, S.NO. The surface where the pipework is to be placed is flat. Pipework will not have materials stacked on it. Basic performance parameters Rated voltage: 6.6kV / 11 KV Rated frequency: 50 Hz Bus bar working ratings: As per specification Short circuit current ratings (rms): 40KA for 1 sec One minute test voltage at power frequency: 32kV (dry test)/ Basic Insulation level: 60 KV/ 75 KV 6.6kV/ 11KV systems are earthed through resistance. VOLTAGE RATIO & TAP CONTINUITY TEST LIST OF PRE-COMMISSIONING TESTS OF AC EQUIPMENTS DCDB So get an MS Word & MS Excel for the same price. HVDC Test d) Instantaneous E/F unit protection All attenuators are installed as shown on the drawings. HT COMMISSIONING 2 1.0 Purpose: . All extract air ductwork is installed, correct size, and connected to the unit with correct fixings. Winding Resistance Test b) Instantaneous O/C unit protection Soumik Kar. Here is ouropen copy [MS Word]of theAIR HANDLING UNIT Pre-FunctionalChecklist, for making life a little easier We have alsorecentlyformatted this checklist to[MS Excel]and included it as a Bonus forFREE. 1) Differential Pick-up check While checking the value, The best practice is to install self-supporting brackets prior to the connection of the unit. There is enough space allowed around and above any areas of the system/ductwork that will require future maintenance. Pipework/connection caps protecting the flanges are not removed. All valves [isolation, commissioning, non-return etc] are installed as per the drawings. Winding Resistance Test 4) General Check:- Inspection for physical damage, wiring check of relay, cleaning & pressure of relay Pipework that is to connect to the unit has been weld tested. Full-text available. If there is a buildup of snow it will not affect the units operation or maintenance requirements. Panel filters are installed, clean, and are of the correct grade. Operation and startup manual for the AHU available. Panels. Pre-commissioning (PC) is a construction procedure that includes checking the functional operability of elements within the system in order to ensure the system is ready for commissioning start-up. This ventilation ductwork checklist can be used and completed throughout the project and its different stages covering: Once the pre-functional checks have been completed, including all equipment and ancillaries related to the ventilation system, the full functional testing/commissioning can be conducted. Ensure that no damage has occurred between mechanical completion & precommissioning. The labels on the ductwork sections and technical details/sizes match the purchase order and drawing. 2) Coil Resistance Test Please do not underestimate the impact your purchase can have on this site; it allows us to re-invest in more content/resources, keeping those annoying banner adverts away. All non-return dampers are installed as per construction drawings. If you would like to know more about the author, here is my Personal Linkedin Account, ABOUT US | PRIVACY POLICY | WEBSITE DISCLAIMER | 2023 constructandcommission.com. Grilles and diffusers, where required, have dampers for volume control. The surface where the equipment is to be placed is flat. VECTOR GROUP TEST shall be well synchronized) The equipment will be raised off of the floor to allow airflow and stop the risk of water ingress. Site Equipment / Maintenance Checklists [MS Word] [MS Excel], 'FIRE DAMPER | Pre-Commissioning Checklist', CENTRIFUGAL PUMP | Pre-Commissioning Checklist, GENERAL PIPEWORK | Pre-Commissioning Check List, AIR-COOLED CHILLER | Pre-Functional Checklist Template + Download, FIRE DAMPER | Pre-Commissioning Checklist, WATER COOLED CHILLER | Pre-Commissioning Checklist, SPRINKLER PIPEWORK | Pre-Commissioning Checklist, NFPA 13 SPRINKLER | Hydrostatic Testing Method with Template, PRESSURE CONVERSION TABLE | Bar, Pa, Kpa & Psi, LOW PRESSURE PNEUMATIC TEST | Prior to Hydraulic Testing, Data Center Redundancy | N, N+1, N+2, 2N & 2N+1 Explained. Heater elements are clean and not obstructed by debris. The document is a checklist to commission various AC Side equipment - Transformers (Power, Auxillary & Inverter) , HT Panels, Relays, Circuit Breakers, LA, CT, PT, C&R Panel. All cabling has been tested/torque tested. The room/area the pipework will be installed into is clean and dust-free. BDV OF TRANSFORMER OIL (And Oil Filterization) CONTINUITY TEST Maintenance & general check-ups (1) Inspection for physical damage (2) cleaning & tightness of provides information as to whether the operating mechanism of. Short circuit current ratings (rms): 40KA for 1 sec, One minute test voltage at power frequency: 32kV (dry, parts. CONFIRMITY TEST (1) Visual external damage to any part of the transformer (2) Buchholz alaram + trip MULTIFUNCTION RELAYS So get an MS Word & MS Excel for the same price. Check that the humidity sensor is calibrated. All piping supports and hangers meet criteria set out in the specifications. Break Isolator & Earth switch Spams/ Promotional links are not allowed and shall be deleted upon review. [Check manufacturers instructions for calculation/requirements]. Ensure that all access doors are clear and not blocked from brackets or other services. A local motor control panel [LMCP] has been installed, The local motor control panel has been electrically tested. 9) General Check up:- Inspection for physical damage, wiring check of relay, LED indication & Push All fittings meet specification requirements. 33% found this document useful, Mark this document as useful, 67% found this document not useful, Mark this document as not useful, TESTING SCHEDULE: Procedure for commissioning of HT, Switchgear Details & technical specification. INTERFACE CHECK BETWEEN PANELS These checklists do not take the place of the manufacturer's recommended checkout and start-up procedures or report. If the ductwork is to be placed into storage on site prior to installation there will be an inspection completed checking the following. AIR HANDLING UNIT | Pre-Commissioning Inspection Checklists The pipework will be raised from the floor to allow airflow and stop risk of water ingress. Fan/motor rotates in the correct direction with no obstructions [by hand], Fan/motor rotates in the correct direction with no obstructions [electrically bump unit on]. We have created this bundle to consolidate all the Equipment Pre-Commissioning and Maintenance Checklists that are available across the site. Drain valves are provided at all low points in hose bib piping to facilitate seasonal draining. DIFFERENTIAL (Numerical) Relay (87 T) Checking of connections, physical damage, voltage at output terminals All supply air ductwork is installed, correct size, and connected to the unit with correct fixings. All drawings have been updated to reflect any changes made. connections and various links, etc. What is Pre-commissioning? All square elbows and radius elbows larger than 18 inches [460mm] have turning vanes. Ensure is protected from any frost with insulation and/or heating cable. DOC Commissioning - M&E Prefunctional Checklists - Los Angeles Unit and all components placed on a flat surface. CHECK UP OF ALL ALARAMS AND ANNUNCIATION Pre-commissioning Checklist Weather louver/roof cowl installed and weather tight with relevant mesh and is unobstructed. All components including valves and controls are labeled in line with the project naming convention. Once the Pipework arrives at the site, usually delivered by a transport company, and before being accepted into storage, the following should be checked with the driver. Weather louver mesh-free area meets the design requirements. Transmission Loss Calculation on 33 / 66 / 132 KV Lines for Solar Power Plant, Bill of Material of 132/33 KV 15 MVA Pooling Substation (15-07-2019). QAP- LT Panel.pdf. TRIPPING Relay (86, Numerical Relay) Pre-Commissioning Tests for AC Side of Solar Power Plant - SlideShare Unit is electrically connected with testing completed to electrical components. VOLTAGE RATIO & TAP CONTINUITY TEST If there are multiple coils installed on a unit, ensure the condensate pipework configuration is installed in line with the manufacturers requirements. HT Panel Checklist | PDF - Scribd PHYSICAL CHECKING OF VARIOUS ELECTRICAL & MECHANICAL PARTS of 1 Checklist For HT Panels & Transmission Lines Date 06-Oct-20 Site 5.5MW Budak, Hisar Location Hisar,Haryana S.No Description Remarks 1 Check the Condition of Panel Physicall OK 2 Check for the working of all the indicators and alarms Working 3 Check for the function of relays REF615F Relay display are Not Working Ductwork and ancillaries are covered to protect from dust and dirt. Before the units are placed into storage, the following should be checked. MV SWITCHGEAR CIRCUIT BREAKER INSPECTION AND TEST PROCEDURE . d) Instantaneous E/F unit protection If the pipework is to be placed into storage on site prior to installation there will be an inspection completed checking the following. Commissioning Checklists: Free PDF Download | SafetyCulture use this checklist to easily inspect control systems, wiring, sensors, field control devices, and the site communications network. 18 PLCC,Wavetrap Checking of connections, earthing 6 COMMISSIONING CHECKLIST COMMISSIONING CHECKLIST PROJECT NAME: MECHANICAL SYSTEMS - Heating, Ventilating, and Air Conditioning (HVAC) Main Items Included in Scope Required Thermometers and gauges X Vibration isolation X Steam condensate system X Hot water heating systems X Computer room HVAC systems X Chemical water treatment systems X Chillers X